MOTO GUZZI BREVA V1100 El manual del propietario

workshopmanual00/2005-07UKCod. 8140861USACod.1247 5

GENERAL INFORMATION1-3Breva V1100 1.1. STRUCTURE OF THE MANUAL 1.1.1. CONVENTIONS USED IN THE MANUAL • This manual is divided in sections and sub

CYCLE PARTS 5 - 20 Breva V11005.1.8. TIGHTENING TORQUE SETTINGS DESCRIPTIONQUANTITYSCREW / NUTTIGHTENING TORQUE (Nm)NOTESpeed sensor fastener 1

CYCLE PARTS5-21Breva V1100 5.2. ADJUSTING BEARING PLAY 5.2.1. ADJUSTING BEARING PLAY • Loosen the top bolt on the steering tube. • Working on

CYCLE PARTS 5 - 22 Breva V1100• Working on either side, remove the screw securing the cover below the instrument panel. • Raise the instrument p

CYCLE PARTS5-23Breva V1100 • Move the headlight subframe forward a few centimeters, together with the headlight and instrument panel. • Working

CYCLE PARTS 5 - 24 Breva V1100• Loosen the top ring nut. WARNING When refitting, tighten the top ring nut finger-tight and then slightly force un

CYCLE PARTS5-25Breva V1100 5.2.2. TIGHTENING TORQUE SETTINGS DESCRIPTIONQUANTITYSCREW / NUTTIGHTENING TORQUE (Nm)NOTESpeed sensor fastener 1 M6x

CYCLE PARTS 5 - 26 Breva V11005.3. FRAME 5.3.1. LEFT FOOTREST PLATE • To remove the left footrest plate first secure the vehicle front end using t

CYCLE PARTS5-27Breva V1100 • Slide out the gear shift lever, set aside the shim and O-ring. • Loosen and remove the two upper screws. WARNING M

CYCLE PARTS 5 - 28 Breva V11005.3.2. RIGHT FOOTREST PLATE • To remove the right footrest plate, first secure the vehicle front end using the low f

CYCLE PARTS5-29Breva V1100 • Loosen and remove the two upper screws. WARNING Make sure you place the screws in the correct position: the shortest

GENERAL INFORMATION 1 - 4 Breva V11001.1.2. SAFETY WARNINGS The symbols and warnings used throughout this manual have the following meanings: Safe

CYCLE PARTS 5 - 30 Breva V11005.3.3. TIGHTENING TORQUE SETTINGS DESCRIPTIONQUANTITYSCREW / NUTTIGHTENING TORQUE (Nm)NOTEECU + coil plate fastene

ELECTRICAL SYSTEM6-1Breva V1100 ELECTRICAL SYSTEM 6

ELECTRICAL SYSTEM 6 - 2 Breva V1100TABLE OF CONTENTS 6.1. ELECTRIC SYSTEM ...

ELECTRICAL SYSTEM6-3Breva V1100 6.1. ELECTRIC SYSTEM 6.1.1. ELECTRIC COMPONENTS

ELECTRICAL SYSTEM 6 - 4 Breva V11001 Coil primary resistance: 0.9 – 1.1 Ω (measured across pins 1 and 15) secondary resistance: 6.5 – 7.2 KΩ. 2 I

ELECTRICAL SYSTEM6-5Breva V1100 3 FUEL PUMP Fuel pump: Power input: 3.5 A (to be measured across pins 1 and 2 with 12V) Fuel sensor Resistance: 25

ELECTRICAL SYSTEM 6 - 6 Breva V11007 TAIL LIGHT LED 8 Battery 12 V – 18 Ampere/hour 9 MAIN FUSES f - From battery to voltage regulator (30 A)

ELECTRICAL SYSTEM6-7Breva V1100 11 INTAKE AIR TEMPERATURE SENSOR NTC-type sensor resistance: 3.7 KΩ (at 20°C – 68°F) 12 ENGINE SPEED SENSOR induct

ELECTRICAL SYSTEM 6 - 8 Breva V110015 ECU Model: Magneti Marelli IAW 5 AM2 Black connector pinout (engine) Pin Service 1 Not used 2 Not used 3 TPS

ELECTRICAL SYSTEM6-9Breva V1100 Pin Service 18 Not used 19 Not used 20 CAN – H line (ECU/instrument panel) 21 Not used 22 Oxygen sensor signal 23

GENERAL INFORMATION1-5Breva V1100 1.2. GENERAL RULES 1.2.1. BASIC SAFETY RULES CARBON MONOXIDE When an operation must be performed with the engine

ELECTRICAL SYSTEM 6 - 10 Breva V110018 IMMOBILIZER ANTENNA 19 SPEED SENSOR Active inductive sensor 3-pin connector (Power supply – Signal - Groun

ELECTRICAL SYSTEM6-11Breva V1100 22 STARTER MOTOR starting input: about 100 A

ELECTRICAL SYSTEM 6 - 12 Breva V11006.1.2. WIRING DIAGRAM

ELECTRICAL SYSTEM6-13Breva V1100 Key: 1. Multiple connectors 2. Clutch switch 3. Starter relay 4. Light relay 5. Right dimmer switch 6. HAZARD but

TRANSMISSION7-1Breva V1100 TRANSMISSION 7

TRANSMISSION 7 - 2 Breva V1100TABLE OF CONTENTS 7.1. SWINGARM...

TRANSMISSION7-3Breva V1100 7.1. SWINGARM 7.1.1. REMOVING THE SWINGARM • Before removing the swingarm, first remove both footpeg plates and the exh

TRANSMISSION 7 - 4 Breva V1100• Loosen and remove the reinforcement bar nut. • Remove the screw. • Secure the reinforcement bar to the frame usin

TRANSMISSION7-5Breva V1100 • Request the assistance of a second person, slide out the shaft and remove the swingarm together with the cardan joint.

TRANSMISSION 7 - 6 Breva V11007.1.2. CHECK • Check that the cardan joint is in good condition, that the gear teeth engaging in the union grooves an

GENERAL INFORMATION 1 - 6 Breva V1100HYDROGEN GAS AND BATTERY ELECTROLYTE DANGER The battery electrolyte is a toxic, caustic substance containing

TRANSMISSION7-7Breva V1100 7.1.3. REFITTING THE SWINGARM • Smear some grease all along the swingarm shaft. • Fit the ring nut to the swingarm sha

TRANSMISSION 7 - 8 Breva V1100• Fit the dust cover on gearbox. • Secure the dust cover using a new clamp. • Fit the reinforcement bar in its se

TRANSMISSION7-9Breva V1100 7.1.4. TIGHTENING TORQUE SETTINGS DESCRIPTIONQUANTITYSCREW / NUTTIGHTENING TORQUE (Nm)NOTESwingarm clamp-to-bushing

TRANSMISSION 7 - 10 Breva V11007.2. TRANSMISSION BOX 7.2.1. REMOVAL • Before removing the transmission box, first remove the exhaust silencer and t

TRANSMISSION7-11Breva V1100 • Remove the cardan joint and the transmission box.

TRANSMISSION 7 - 12 Breva V11007.2.2. REASSEMBLY • Fit the transmission box on the swingarm. Make sure that the cardan joint fits correctly. • T

TRANSMISSION7 - 13BREVA V11007.2.3 DisassemblySYMBOLOGY DESCRIPTION SYMBOLS WARNING/DANGERREMOVE/INSTALLseals-gaskets-filtersOIL FILLING OR OIL LEVEL/

TRASMISSIONE 7 - 14BREVA V1100TIGHTENING TORQUESA20 Nm - B30 Nm - BASez. A-A30 Nm - B35 Nm - B170 Nm - B2 Nm - C0.6 Nm - A

TRANSMISSION 7 - 15BREVA V1100HOUSING GROUP DISASSEMBLYRemove the plug (20).Remove the plug (3) to drain the oil.217231213141516192011189101817456

TRANSMISSION 7 - 16BREVA V1100Lift the boot (10).Remove the clamps (9) and (11).Remove the boot (14).Remove the screws (16).Set aside the ring (15).

GENERAL INFORMATION1-7Breva V1100 REASSEMBLING THE COMPONENTS DANGER Never reuse a circlip or snap ring. These parts must always be replaced once

TRANSMISSION 7 - 17BREVA V1100Remove the bolts (7).Remove the housing (4).Remove the clamp (12).Remove the boot (14).Set aside the ring (13).7

TRANSMISSION 7 - 18BREVA V1100Remove the support group (8).ASSEMBLYAssemble the dowel pin (21) to the housing (18) with the specialtool and a hammer.A

TRANSMISSION 7 - 19BREVA V1100Insert the support group (8) into the housing (18).Assemble the ring (13) with the boot (14).Assemble the boot (14) to

TRANSMISSION 7 - 20BREVA V1100Apply the prescribed sealant to the housing (18). Assemble a new seal ring (1) using the special tool.Lubricate the seal

TRANSMISSION 7 - 21BREVA V1100 Assemble the fastening screws (7).Tighten the screws (7) to the prescribed torque.Remove excess sealant.Assemble the

TRANSMISSION 7 - 22BREVA V1100Assemble the breather (6) and the washer (5).Tighten the breather (6) to the prescribed torque. Fill the transmission wi

TRANSMISSION 7 - 23BREVA V1100WHEEL SHAFT GROUPDISASSEMBLYRemove the bearing (1) from the wheel shaft (3) with suitableextractor.Turn the group over.

TRANSMISSION 7 - 24BREVA V1100Turn the group over.Assemble the bearing (10) to the wheel shaft (3).

TRANSMISSION 7 - 25BREVA V1100PINION GROUPDISASSEMBLYRemove the lock ring (1) from the ring nut (2).Unscrew the ring nut (2) with the special wrench

TRANSMISSION 7 - 26BREVA V1100 Grease the seal ring (3).Assemble the ring nut (2).Tighten the ring nut (2) with the special wrench (s4) to theprescrib

GENERAL INFORMATION 1 - 8 Breva V11001.3. DANGEROUS ELEMENTS 1.3.1. WARNINGS FUEL DANGER The fuel used to operate engines is highly flammable and

TRANSMISSION 7 - 27BREVA V1100Assembly position of the locking ring (1).Warning:the locking ring (1) must be pushed in its seat.

TRANSMISSION 7 - 28BREVA V1100SUPPORT GROUP DISASSEMBLYRemove the bushing (1) with a punch.Overturn the support (5) and remove the other bush (8).4532

TRANSMISSION 7 - 29BREVA V1100 Remove the seal ring (2) and (7) with a screwdriver.Note: destructive operation for the seal ring.Remove from the supp

TRANSMISSION 7 - 30BREVA V1100Insert into the support (5) the lock ring (3) with suitable pliers.Assemble the new seal rings (2) and (7) by hand.Assem

TRANSMISSION 7 - 31BREVA V1100TROUBLESHOOTINGThis chapter is a descriptive and explanatory guide tocommon transmission problems. This guide suggests

Moto Guzzi S.p.a.Via E.V. Parodi, 5723826 Mandello del Lario (LECCO) ItalyTel. +39 0341 709111Fax +39 0341 709220www.motoguzzi.itwww.servicemotoguzzi.

GENERAL INFORMATION1-9Breva V1100 BRAKE FLUID NOTE This vehicle is fitted with front and rear disc brakes. Each brake system is operated by an indep

GENERAL INFORMATION 1 - 10 Breva V1100TIRES WARNING An over inflated tire results in a hard, uncomfortable and less secure ride. Over inflation al

GENERAL INFORMATION1-11Breva V1100 1.4. RUNNING-IN 1.4.1. RUNNING-IN Proper engine running in is essential to preserving engine life and performance

GENERAL INFORMATION 1 - 12 Breva V11001.5. POSITION OF THE SERIAL NUMBERS 1.5.1. POSITION OF THE SERIAL NUMBERS These numbers are necessary for ve

INTRODUCTION0-1Breva V1100 INTRODUCTION 0

GENERAL INFORMATION1-13Breva V1100 1.6. USA VERSION 1.6.1. POSITION OF THE ADHESIVE WARNING LABELS 1 2

GENERAL INFORMATION 1 - 14 Breva V11003 4 5 6

GENERAL INFORMATION1-15Breva V1100 7 8 9 10

GENERAL INFORMATION 1 - 16 Breva V110011 12 Muffler stamping.

GENERAL INFORMATION1-17Breva V1100 1.6.2. CALIFORNIA EVAPORATIVE EMISSION SYSTEM The system consists of: 1. Fuel tank 2. Fuel tank breather line

PERIODIC MAINTENANCE2-1Breva V1100 PERIODIC MAINTENANCE 2

PERIODIC MAINTENANCE2 - 2 Breva V1100TABLE OF CONTENTS 2.1. TECHNICAL INFORMATION...

PERIODIC MAINTENANCE2-3Breva V1100 2.1. TECHNICAL INFORMATION 2.1.1. TECHNICAL DATA DIMENSIONS Length 2195 mm (86.4 in.) Width 870 mm (34.2 in.)

PERIODIC MAINTENANCE2 - 4 Breva V1100 SUSPENSIONS Front hydraulic telescopic fork Ø 45 mm (1.77 in). Front travel 120 mm (4.72 in.) Rear single-s

PERIODIC MAINTENANCE2-5Breva V1100 2.1.2. SCHEDULED MAINTENANCE CHART OPERATIONS TO BE CARRIED OUT BY THE Moto Guzzi Authorized dealer (CAN BE CARR

INTRODUCTION 0 - 2 Breva V1100TABLE OF CONTENTS 0.1. INTRODUCTION ...

PERIODIC MAINTENANCE2 - 6 Breva V1100OPERATIONS TO BE CARRIED OUT BY THE Moto Guzzi Authorized dealer. 1 = check and clean, adjust, lubricate or c

PERIODIC MAINTENANCE2-7Breva V1100 2.1.3. LUBRICANT TABLE LUBRICANT PRODUCT Engine oil RECOMMENDED: RACING 4T 5 W 40 As an alternative to recomme

PERIODIC MAINTENANCE2 - 8 Breva V11002.1.4. TIGHTENING TORQUE SETTINGS DESCRIPTIONQUANTITYSCREW / NUTTIGHTENING TORQUE (Nm)NOTEECU + coil plate f

PERIODIC MAINTENANCE2-9Breva V1100 DESCRIPTIONQUANTITYSCREW / NUTTIGHTENING TORQUE (Nm)NOTESpeed sensor fastener 1 M6x16 10 -Hose plate to bott

PERIODIC MAINTENANCE2 - 10 Breva V1100 DESCRIPTIONQUANTITYSCREW / NUTTIGHTENING TORQUE (Nm)NOTERight and left front brake caliper fastener 2+2 M

PERIODIC MAINTENANCE2-11Breva V1100 DESCRIPTIONQUANTITYSCREW / NUTTIGHTENING TORQUE (Nm)NOTEAir scoop to tank fastener 11 M5x9 4 -Lug-to-engine

PERIODIC MAINTENANCE2 - 12 Breva V11002.1.5. SPECIAL TOOLS Pos. Guzzi part# (tool description and function) 1 05.91.26.30 (tool for tightenin

PERIODIC MAINTENANCE2-13Breva V1100 2.1.6. ARRANGEMENT OF THE MAIN ELEMENTS LEFT SIDE Key: 1) Headlight 2) Instrument panel 3) Left rear-view

PERIODIC MAINTENANCE2 - 14 Breva V1100RIGHT SIDE Key: 1) Rear stop switch 2) Glove compartment 3) Compartment 4) Auxiliary fuse carrier 5) Ri

PERIODIC MAINTENANCE2-15Breva V1100 2.1.7. LOCATION OF INSTRUMENTS/CONTROLS Key: 1) Clutch control lever 2) Ignition switch/steering lock () 3

INTRODUCTION0-3Breva V1100 0.1. INTRODUCTION 0.1.1. FOREWORD This manual provides the information required for normal servicing. This publication is

PERIODIC MAINTENANCE2 - 16 Breva V1100 INSTRUMENTS AND INDICATORS Key: 1) Green direction indicator warning light () 2) Amber ABS warning ligh

PERIODIC MAINTENANCE2-17Breva V1100 2.2. MAINTENANCE OPERATIONS 2.2.1. CHANGING ENGINE OIL AND OIL FILTER CHECKING AND TOPPING UP WARNING Check t

PERIODIC MAINTENANCE2 - 18 Breva V1100• Unscrew and remove the filler plug (3). • Drain the oil into the container and let all the oil drip out fo

PERIODIC MAINTENANCE2-19Breva V1100 2.2.2. GEARBOX OIL CHECKING AND TOPPING UP • Keep the vehicle upright with both wheels on the ground. • Unscr

PERIODIC MAINTENANCE2 - 20 Breva V11002.2.3. GEARBOX FLUID CHECKING AND TOPPING UP WARNING Check the gearbox oil level when the engine is hot. NOT

PERIODIC MAINTENANCE2-21Breva V1100 2.2.4. CLEANING THE AIR FILTER • Remove the fuel tank (see REMOVING THE FUEL TANK). • Disconnect the connecto

PERIODIC MAINTENANCE2 - 22 Breva V11002.2.5. ADJUSTING THE VALVE CLEARANCE When the timing system is noisy, check clearance between valves and rock

PERIODIC MAINTENANCE2-23Breva V1100 2.2.6. FRONT BRAKE BLEEDING Any air trapped in the hydraulic circuit will act as a cushion and take up most of

PERIODIC MAINTENANCE2 - 24 Breva V1100• Remove both pins. • Remove the vibration damper. • Remove one pad at a time. WARNING Do not operate

PERIODIC MAINTENANCE2-25Breva V1100 2.2.7. REAR BRAKE BLEEDING Any air trapped in the hydraulic circuit will act as a cushion and take up most of t

INTRODUCTION 0 - 4 Breva V11000.1.2. REFERENCE MANUALS PARTS CATALOGUES guzzi part# (description) GU077_00 OWNER'S MANUALS guzzi p

PERIODIC MAINTENANCE2 - 26 Breva V1100• Turn the pin and slide out the split pin. • Remove the split pin. • Remove the pin. • Remove one pad

FUEL SYSTEM3-1Breva V1100 FUEL SYSTEM 3

FUEL SYSTEM 3 - 2 Breva V1100TABLE OF CONTENTS 3.1. FUEL SYSTEM ...

FUEL SYSTEM3-3Breva V1100 3.1. FUEL SYSTEM 3.1.1. FUEL SUPPLY SYSTEM DIAGRAM Key: 1. Complete fuel tank 2. Fuel hose 3. Throttle body 4. Fittin

FUEL SYSTEM 3 - 4 Breva V11003.1.2. REMOVING THE FUEL TANK • Remove the seat. • Working on either side, loosen and remove the screw. • Working

FUEL SYSTEM3-5Breva V1100 • Raise the fuel tank and slide the hoses out of "T" fitting. • Disconnect the connector. • Disconnect t

FUEL SYSTEM 3 - 6 Breva V11003.1.3. REMOVING THE AIR BOX • Remove the fuel tank, see (REMOVING THE FUEL TANK). • Disconnect the connector on the

FUEL SYSTEM3-7Breva V1100 • Move the oil recovery tank to one side. • Loosen and remove the two air box front screws. • Working on either side,

FUEL SYSTEM 3 - 8 Breva V11003.2. INJECTION 3.2.1. INJECTION SYSTEM DIAGRAM

FUEL SYSTEM3-9Breva V1100 Key: 1. Electronic control unit 2. Ignition switch 3. Battery 4. Fuel pump 5. Coils 6. Instrument panel 7. Air temperatu

INTRODUCTION0-5Breva V1100 0.1.3. ABBREVIATIONS/SYMBOLS/CONVENTIONS # = number < = less than > = greater than ≤ = less than or equal to ≥

ENGINE4-1Breva V1100 ENGINE 4

ENGINE 4 - 2 Breva V1100TABLE OF CONTENTS 4.1. REMOVING AND REFITTING THE ENGINE ...

ENGINE4-3Breva V1100 4.1. REMOVING AND REFITTING THE ENGINE 4.1.1. REMOVING THE ENGINE • Before removing the engine, first remove the air box, th

ENGINE 4 - 4 Breva V1100• Disconnect the throttle cables. • Disconnect the stepper motor connector. • Disconnect the connector on the end

ENGINE4-5Breva V1100 • Disconnect the connector on the end of the throttle position sensor. • Disconnect the connector on the end of the rpm sen

ENGINE 4 - 6 Breva V1100• Disconnect the connector on the end of the neutral sensor. • Release and remove the two screws. • Remove the starter

ENGINE4-7Breva V1100 • Disconnect the starter motor connectors. • Disconnect the oxygen sensor connector. • Prepare a container. • Release t

ENGINE 4 - 8 Breva V1100• Disconnect the horn connectors. • Loosen and remove the radiator top stud bolt. • Loosen and remove the lower pin n

ENGINE4-9Breva V1100 • Remove the center stand. • Loosen the clamp. • Loosen and remove the screws and set aside the washers. • Remove the

ENGINE 4 - 10 Breva V1100• Remove the catalytic converter. • Fit the engine support stand. • Working on either side, loosen and remove the fron

INTRODUCTION 0 - 6 Breva V1100T.C.E.I. = cheese-head Allen screw T.E. = hexagonal head T.P. = flat head screw TSI = Twin Spark Ignition UPSIDE-

ENGINE4-11Breva V1100 • Remove the upper pin, set aside the washer. • Partially lower the engine. • Disconnect the connector on the end of the

ENGINE 4 - 12 Breva V11004.1.2. REFITTING THE ENGINE • Secure the vehicle frame to a lift, lift the engine and set in position. • During this ope

ENGINE4-13Breva V1100 • Working on either side, tighten the front screw. • Refit the catalytic converter. • Fit the exhaust manifolds. • F

ENGINE 4 - 14 Breva V1100• Tighten the clamp. • Position the center stand. • Fit the lower pin with washer. • Fit the washer and tighten t

ENGINE4-15Breva V1100 • Position the oil cooler. • Tighten the top stud bolt • Connect the horn connectors. • Secure the clutch fluid hose

ENGINE 4 - 16 Breva V1100• Connect the oxygen sensor connector. • Fit the starter motor connector. • Tighten the nut and fit the rubber cap.

ENGINE4-17Breva V1100 • Fit the starter motor protection. • Tighten the two screws. • Connect the connector on the end of the neutral sensor.

ENGINE 4 - 18 Breva V1100• Connect the connector on the end of the rpm sensor. • Connect the connector on the end of the throttle position senso

ENGINE4-19Breva V1100 • Correctly route the throttle cables and adjust play. • Connect the injector connectors. • Connect the four spark p

ENGINE 4 - 20 Breva V1100• Refit the complete swingarm, the reinforcement bar, the connecting rods, the brake caliper and the rear wheel.

GENERAL INFORMATION1-1Breva V1100 GENERAL INFORMATION 1

ENGINE4-21Breva V1100 4.1.3. TIGHTENING TORQUE SETTINGS DESCRIPTIONQUANTITYSCREW / NUTTIGHTENING TORQUE (Nm)NOTEECU + coil plate fasteners 2+4

CYCLE PARTS5-1Breva V1100 CYCLE PARTS 5

CYCLE PARTS 5 - 2 Breva V1100TABLE OF CONTENTS 5.1. FRONT FORK...

CYCLE PARTS5-3Breva V1100 5.1. FRONT FORK 5.1.1. DIAGRAM Key: 1. Screw 2. Right sleeve 3. Left sleeve 4. Upper bushing 5. Retainer 6. Seal 7. Sna

CYCLE PARTS 5 - 4 Breva V11005.1.2. REMOVING THE FORK LEGS • Loosen the front mudguard screws and remove it. • Loosen the speed sensor screw, r

CYCLE PARTS5-5Breva V1100 • Loosen the wheel shaft pinch bolts. • Lightly tap with a mallet on the wheel shaft so as to let the holes come out o

CYCLE PARTS 5 - 6 Breva V1100• Set aside the front wheel spacer on the right side. • Support the fork and loosen the top and bottom yoke screws.

CYCLE PARTS5-7Breva V1100 5.1.3. CHANGING THE FRONT FORK FLUID NOTE The operations below apply to both fork legs. Periodically change the fork flui

CYCLE PARTS 5 - 8 Breva V1100• Let oil drain off completely. • Set aside the preload tube. NOTE Push the rod inside the sleeve so that oil will f

CYCLE PARTS5-9Breva V1100 • Install the preload tube and the spring. • Start the plug onto stanchion tube, pay attention not to damage O-ring.

GENERAL INFORMATION 1 - 2 Breva V1100TABLE OF CONTENTS 1.1. STRUCTURE OF THE MANUAL...

CYCLE PARTS 5 - 10 Breva V11005.1.4. DISASSEMBLING THE FORK LEG • Drain all oil from the stanchion, see (CHANGING THE FRONT FORK FLUID). • Tighte

CYCLE PARTS5-11Breva V1100 • Slide out the stanchion from the sleeve together with the lower bushing, the seal, the retainer, the top bushing and t

CYCLE PARTS 5 - 12 Breva V11005.1.5. CHECKING THE COMPONENTS STANCHION Inspect the sliding surface for scoring and/or scratching. Eliminate minor

CYCLE PARTS5-13Breva V1100 - lower bushing; - damper rod. Change any component which is badly worn or damaged. WARNING Remove from the bushin

CYCLE PARTS 5 - 14 Breva V1100- O-ring in the cap.

CYCLE PARTS5-15Breva V1100 5.1.6. REASSEMBLING THE FRONT FORK WARNING All components should be carefully washed and blown dry with compressed air

CYCLE PARTS 5 - 16 Breva V1100• Fit the retainer and the lubricated seal. • Using a suitable drift, push the seal fully home in the sleeve. •

CYCLE PARTS5-17Breva V1100 5.1.7. INSTALLING THE FORK LEGS • Install the fork leg. • Install the wheel shaft so that fork legs are aligned. •

CYCLE PARTS 5 - 18 Breva V1100• Slide out the wheel shaft. • Position the wheel together with spacer on the right side. • Install the pin. • Ti

CYCLE PARTS5-19Breva V1100 • Fit the brake calipers and tighten the screws to the specified torque. WARNING After installing the brake calipers,